Common Questions About Mailer Campaigns

What size mailers work best for promotional products?

Most campaigns use padded envelopes or small boxes sized around 9"x12" to 12"x12"x6". The key is selecting products that fit efficiently within those dimensions to avoid wasted space and higher shipping costs.

What types of products ship best in mailers?

Lightweight, durable items perform best — like apparel, notebooks, tech accessories, and flat items such as stickers or socks. Fragile or bulky products typically require more packaging and higher shipping costs.

Can you help choose products based on my mailer size?

Yes. We help reverse-engineer your kit based on your packaging, ensuring everything fits cleanly and ships efficiently without unnecessary cost.

Do you offer kitting and direct mail fulfillment?

Yes. We can assemble kits, package them, and ship directly to individual recipients or bulk destinations, depending on your campaign needs.

Should I source products domestically or overseas for mailers?

It depends on your timeline and quantity. Domestic sourcing works well for smaller runs and faster turnarounds, while custom overseas production allows for better packaging optimization and lower per-unit cost at scale.

How can I reduce shipping costs for mailer campaigns?

The biggest impact comes from product selection and packaging. Choosing compact, lightweight items and planning dimensions upfront can significantly reduce dimensional weight and overall shipping costs.

What’s the typical minimum order quantity for mailer-friendly products?

Many mailer-friendly items start around 50–100 units, though this varies by product and customization method.